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designers
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since 1938
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The old Chrsysler
Amplex Plant now stands a fossil in the K2 layer of
manufacturing history.
"In the late twenties, a group of Chrysler Engineers met
with
representatives from several US
bearing
manufacturers. Chrysler Engineers
wanted a heavy duty self-lubricating bearing, as existing
bearings failed quickly on low duty
applications. A spokesman for the bearing companies said,
"Gentleman,
we are sorry, but it cannot be done."
Statement from Chrysler Amplex Archives 1933
AMPLEX Division - 1930
"Chrysler Engineering developed a way of using sintered metal and
having oil in small spaces
within
the metal. Thereby resulting in a self lubricating bearing...
Walter Chrysler
felt that the
invention was
worth investment and authorized that Amplex Division of Chrysler be
formed in
1930 to make sintered
metal products and
oil impregnated bronze
bushings.
Amplex Division was a solid money
maker and a corporate bright
spot during the depths of the Depression."
Excerpt from :
Chrysler, Ford, Durant and Sloan
Founding Giants of the Automotive Industry
by H. Eugene Weiss
"Floating Power" is introduced. In this new system,
a leaf spring below the transmission
and rubber bearings separate the engine vibrations
from the chassis. Chrysler researchers
also develop oil impregnated bronze, a revolutionary new kind of
large-pore metal material for leaf springs and
joints. These bushings are able to absorb 30 percent of its
own weight in oil in its pores, release additional
greasing volume under pressure and reabsorb it when
the pressure declines again." 
Information obtained from The Standard Catalog of
Chrysler 1924-1990
by John Lee and Chrysler Chronicles by James
Flammang. |
A
Bank of PM
presses turns high volume
sintered bronze bushings at Chrysler Amplex |

WW2
Advertisement for
Chrysler Amplex |
Chrysler's Amplex division was founded in 1930 to manufacture
bushings using sintered bronze technology. Chrysler engineered
the method of
manufacturing parts by mixing powdered metals and compressing them into near-net
shapes. It was faster to make a
part this way than
to
machine one from raw material briquette
made of iron, copper, bronze or aluminum powder is shaped
by a
press,
passed
through a furnace and pressed again into final form,
without any machining necessary. Parts made in this manner
are used
in
low-strength areas, not crankshafts, connecting rods, etc. A benefit
of this process is that parts can be vacuum impregnatedwith oil after sintering enabling them to be self lubricating bearings. The parts are
actually 19% porous and hysteresis ( HEAT )
draws the oil out of the pores, forming a hydrodynamic wedge at
6 o'clock between the shaft and bushing.
They started
production
at the Dodge plant then moved here in 1937. Chrysler stopped
manufacturing
in the late 1980's.
Today, Chrysler Amplex is a ghost of our manufacturing past. However,
there are numerous powdered metal houses
who manufacture oil impregnated bronze bushings.
Today, Sintered Bronze remains the least expensive avenue for the benefits
of: self lubrication, close tolerances and loading. In fact,
it is now available with self lubricating additives like graphite,
PTFE and wax lubricants. There has been a rush
to switch
to plastics ( C of F from 1.5 - 3 ), but maybe we should give a
second thought to an old standard...sintered bronze bushings
( C of F from .04 - .08 ).
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